115 Lbs./Hr., Food Grade, Polished Stainless Steel, Product Packaging System. The Packaging System, designed by HAF, is fed using an airveyor system to convey bulk solids from a spin flash dryer to an automated bagging system while continuously under a nitrogen purge. Utilizing one Hardy Pro-Air Blower with VFD controls, rated at 10hp, producing up to 177cfm, up to 15psi pressure, and a vacuum of 137cfm at 16inMg, pulling air through 2.5”OD stainless steel lines from packaging dust collector and pushing air through an HAF In-Line HEPA Filter to pressurize product line coming from the spin flash dyer . Product is conveyed to the packaging system through a currently bypassed Urshel Comitrol Processor, model 1700, for proper sizing, prior to being conveyed into an HAF Dust collector (Horizontal Filter Receiver), cartridge style w/ rotary valve, which can be easily upgraded to include a pneumatic blender and aerator, then dumping into a Russel compact sieve w/ one 20" #8 mesh deck and .38hp vibrator, then falling through a Puritan Magnetics metal remover and metal detector with diverter valve; the metal free and properly sized product is then fed into a Choice Bagging Equipment Clean-Duty Open Mouth Bag Filler onto a TSC scale, and through a Gramatech Workhorse Bag Sealer, and onto a 184" x 24" belt conveyer for palletization; or easily upgradable to be sent from the metal detector directly into a super sack bagger.  HMI Controls are by Northwind Technical Services. See major equipment list in "Process Notes"

575 Lbs./Hr., Food Grade, Polished Stainless Steel Product Packaging System. The packaging system, designed by HAF, is fed using an airveyor system to convey bulk solids from a spray dryer to an automated bagging system while continuously under a nitrogen purge. Utilizing one Hardy Pro-Air Blower with VFD controls, rated at 10hp, producing up to 177cfm, up to 15psi pressure, and a vacuum of 137cfm at 16inMg, pulling air through 2.5”OD stainless steel lines from packaging dust collector and pushing air through an HAF In-Line HEPA Filter to pressurize product coming from the Spray Dyer. Product is conveyed to the packaging system from spray dryer into an HAF Dust collector(Horizontal Filter Receiver), cartridge style w/ rotary valve, which is integrated into a 280cuft agitated silo 9'6"D x 2' H w/ Cone bottom 9'6"D reduced to 24"D x 6'6"H, with integrated blender and aerator to agitate and prevent striation, and gate valve feeding an 8" reducer nozzle and rotary valve discharge, along with a top mounted integral cartridge filter system with 16, 6"D x 36" cartridges; product then moves to an HAF Dust Collector (Horizontal Filter Receiver), cartridge style with rotary valve, dumping into a Russel compact sieve w/ one 20" #8 mesh deck and .38hp vibrator, then falling through a Puritan Magnetics metal remover and metal detector with diverter valve; product is then gravity fed into a super sack or can be easily upgraded to Choice Bagging System Clean-Duty Open Mouth Bag Filler with pneumatic blender and aerator. HMI Controls are by Northwind Technical Services.

385 Liter (100 Gallon), Capacity, 316L SS, mirror polish with CIP, & GMP, skid mounted, clean in place system, with three buffer vessels and a pump. Sanitary construction. Buffer vessels all have jackets. All vessels are rated for the following: Atmospheric at 3 degrees C., jackets rated for 0 to 3 bar at 3 degrees C. Manufactured by Zetterstroms Rostfria AB Molkom. Featuring three buffer vessels with the following specifications: BO5: is a 138 Liter vessel, 580 mm diameter x 480 mm straight side with welded heads. BO4: is a 233 Liter vessel 840 mm diameter x 480 mm straight side with welded dish heads. BO3: is a 385 Liter vessel, 840 mm diameter x 860 mm straight side. All have CIP spray balls, all have 300 mm man ways, all have small bottom drives. Skid includes one Tri lobe pump with hose manifold. Skid dimensions:3.4 meters long x 1.4 meters wide x 1740 mm high.

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This system can recover 1470 tons/year on Ethanol, and was most recently utilized on Acetone, Butyl Acetate, and Ethanol. The complete system includes all the major pieces and accessories such as pipe, tanks, drums, separators, pumps, and receivers. Major Components are as follows:

1. One (1) 316L SS vertical distillation column with valve trays-1m diameter x 22650mm high. K6200
2. One (1) 57 square meter (613 square feet) 316L stainless steel (1.4571 ) tube, head and shell horizontal heat exchanger.
3. Two (2) 2.75 square meter (29 square feet) 316 stainless steel (1.4571) tube, head and shell horizontal heat exchanger (product coolers).
4. One (1) 20,000 liter 316L stainless steel (1.4571) vertical pressure tank.
5. One (1) 5.1 square meter (54 square feet) 316L stainless steel (1.4571) tube, tube sheet, head and shell horizontal heat exchanger.
6. One (1) 30.4 square meter (327 square feet) 316 stainless steel (1.4571) tube, head and shell horizontal heat exchanger (separator drum overhead condenser).
7. One (1) 11.6 square meter (124 square feet) 316 stainless steel (1.4571) tube, head and shell horizontal heat exchanger.
8. One (1) 5,000 liter 904L/316L stainless steel (1.4539/1.4571) reactor.
9. One (1) 2,000 liter 316L stainless steel (1.4571) vertical pressure tank.
10. One (1) 5,000 liter 316 stainless steel (1.4571) horizontal jacketed pressure tank/separator.

2160kg./hr. Ammonia Refrigerant system, includes the following main pieces:

1. (1) rotary screw Ammonia chiller compressor, manufactured by FES International, model 23SX, serial # 1161, size/reference WRV-255-1.1-50, design pressure -1/18 barg, design inlet temperature -60/50 deg C, design outlet temperature (max) 100 deg C, normal capacity 398 kw (refrigerant), speed 2950 rpm, full load absorbed power 210 kw (at normal load), installed motor power 225 kw, system refrigerant charge 1103 kg, discharge pressure 11.6 bara, suction pressure 1.25 bara, discharge flow rate 2160 kg/hr, driven by 225 kw, 3/50/415 volt, 2965 rpm motor.
2. (1) oil separator, manufactured by FES International, serial # 940605, N.B # 7670, 762mm diameter x 4280mm long, design pressure -1/17.2 barg @ -10/100 deg C, M.A.W.P 300 psi @ 400 deg F, M.D.M.T -20 deg F @ 300 psi, oil filling charge 681 ltrs, 2-1.2 kw heaters.
3. (1) Evapco evaporative cooling condenser, model LSCA-315, serial # EUK-2124, heat transfer capacity 755 kw, design pressure -1/17.2 barg @ -10/100 deg C, normal condensing pressure 11.6 bara, saturated temperature 29 deg C, full load flow 2160 kg/hr, 6-fans driven by one 18.5 kw motor, 2-heaters rated 3 kw.
4. (1) c/steel liquid receiver, manufactured by FES, serial # 950084, N.B # 7756, 914mm diameter x 4267 overall length, design pressure -1/17.2 barg @ -10/100 deg C, M.A.W.P 300 psi @ 650 deg F, M/D/M/T -7 deg F @ 300 psi.
5. (1) sub-cooler heat exchanger, type DXMB cooler, manufactured by Ketema Inc, 273mm diameter x 2069mm overall length, type 'D', tube side fluid is Ammonia R-717, M.A.W.P 300 psi @ 200 deg F, M.D.M.T -20 deg F @ 300 psi, design pressure -1/17.2 barg @ -39/40 deg C, shell side fluid is Ammonia R-717, design pressure -1/17.2 barg @ -1/40 deg C, normal inlet temperature 29 deg C.
6. (1) oil pot, manufactured by FES, serial # 950156, N.B #7711, 254mm diameter x 864mm long, design pressure -1/17.2 barg @ -39/40 deg C, M.A.W.P 300 psi @ 400 deg F, 1-2 kw heater, mounted on c/steel frame.
7. (1) 22.7-56.8 m3/hr chiller compressor, manufactured by Bitzer, serial # 660904992, model 4P.2, 700-1750 rpm, belt driven by 11 kw, 3/50/415 volt, 1460 rpm motor"

Complete, 316 SS, Isopropanol Alcohol recovery column system, including all major equipment, piping, and minor equipment such as pumps and drums. Rated for the following production: This unit recovered Isopropanol from 20% to 86%, 95.000 tonne/year, 22 m3/hr. of unpurified Isopropanol produces 22,100 ton/year of 86% Isopropanol alcohol. The feed rate is as follows: 260 tons/day of Unpurified Isopropanol @ 20% concentrate. Major components are listed as: 316 SS sieve tray column, two (2) 2124 m2 316 SS, fin fan air cooled condensers, two (2) 20 m2, 316 SS plate and frame heat exchangers, two (2) 5.5 m2 316 SS after coolers, one 316 SS plate and frame cold trap, one 11.8 m2 316 SS plate and frame heat exchanger, and one 13 m2 316 SS, plate and frame bottoms cooler.

Complete Methanol recovery system, capable of recovering 18m3/hr. of unpurified Methanol @ 40% concentrate, approximately 250,000 Ton/year of feed. The system contains the following major pieces of equipment: 316 SS tray column with top section packed. Sulzer high capacity valve trays and Sulzer structured packing. 360 square foot 316 SS overhead condenser, 275 square meter 316 SS reboiler, 2.3 square meter 316 SS product cooler, 10 square meter 316 SS feed pre heater, 50.8 square meter 316 SS pre heater, 15.9 square meter, 316 SS bottoms cooler, 1.4 square meter 316 SS, discharge cooler, 316 SS packed washing column, 1.4 square meter Titanium wash column heater. Other equipment includes piping, pumps, drums and other small equipment.

25,000 Lbs./Hr., Saponification line, including the following pieces: One Metering pump by Bran & Luebbe, One Crutcher and Turbodisperser, manufactured by Mazzoni. One Additive mixer, and one circulating pump.

2,000 kg./Hr. soap finishing line, designed to produce hotel bar size soap. Including the following equipment: One amalgamator, by Champion, Two plodders, one cutter, and a stamper, manufactured by Mazzoni. One wrapper, and a case packer.

25,000 Lbs./Hr., Saponification line, including the following pieces: One Metering pump by Bran & Luebbe, One Crutcher and Turbodisperser, manufactured by Mazzoni. One Additive mixer, and one circulating pump.

25,000 Lbs./Hr., Saponification line, including the following pieces: One Metering pump by Bran & Luebbe, One Crutcher and Turbodisperser, manufactured by Mazzoni. One Additive mixer, and one circulating pump.

25,000 Lbs./Hr., Saponification line, including the following pieces: One Metering pump by Bran & Luebbe, One Crutcher and Turbodisperser, manufactured by Mazzoni. One Additive mixer, and one circulating pump.

18 metric ton per hour Toluene Recovery System, all stainless steel, dual-column distillation system was designed to separate and purify up to 18 mt/hr of toluene from a complex mixture including isomers, Bisphenol-A, and water. The system consists of a feed tank, vaporizer, pre-flash vessel, upper column, lower column, two column reboilers, and two overhead condensers with vacuum jets. In this design, up to 20 mt/hr of crude toluene enters the feed tank at 60oC and 1.0 bar-absolute. There is a low-pressure steam coil in the 304 stainless steel feed tank. The crude toluene is then pumped through the vaporizer rated for 2.0 MM kcal/hr where the temperature is increased to 120oC. After the crude toluene is vaporized, it enters the pre-flash vessel operated at 120oC and 1.1 bar-absolute. The bottoms from the pre-flash vessel enter the middle section of the 304 stainless steel upper toluene column. This column is 1 meter diameter by 8.3 meters tall with two packed sections and operates at 111oC and 1.02 bar-absolute in the top section and 177oC and 1.04 bar-absolute in the bottom section.

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One complete fermentation system consisting of one 3600 liter fermenter/reactor, AL-6XN SS, with internal coil and gas sparger. One 30 HP Fulton steam boiler for heat, and one set of controls and PLC by Allen Bradley and Neomatrix. System can be set up and ready to run in short order.

2,000 kg./Hr. soap finishing line, designed to produce hotel bar size soap. Including the following equipment: Amalgamator, Two plodders, one cutter, and a stamper manufactured by Mazzoni. Two wrappers and a case packer. Metal detection by Sterns.

2,000 kg./Hr. soap finishing line, designed to produce hotel bar size soap. Including the following equipment: One amalgamator, by Champion, Two plodders, one cutter, and a stamper, manufactured by Mazzoni. Two wrappers and a case packer. Metal detection by Sterns.

Complete Water for Injectable treatment system, consisting of the following parts:

IPP# 230713 29 GPM Stilmas multi-effect WFI water distillation unit.

IPP# 230719 10 gpm Steris Finn-Aqua multi-effect WFI water distillation system.

IPP # 230707, 230708,230709, & 230710 Centrifugal pumps manufactured by Fristam

IPP # 230460, 230574, 316 SS sanitary shell and tube heat exchangers.

21 GPM, water purification system designed to supply USP grade water. Major components are mostly skid mount and include a booster pump, pre RO cartridge filter UV light, heater, Reverse osmosis system and a final filter. The system includes the following IPP stock numbers: 230703 Electro DeIOn system X-903 CDI 230704 UV lamp system X-903 230716 RO system X-903 230717 Booster pump system. X-903 (Small DI Water System (can be used in tandem with larger DI Water System #230578, or used separately)

DIW - Purified Water System. Complete system, including the following pieces: IPP # 230571 --86 Sq. Ft., 316 SS tubes, 316 SS tube sheet, 316 SS head, 316 SS shell, horizontal heat exchanger. IPP # 230572 --33 Sq. Ft., 316 L SS tubes, 316 L SS tube sheet, 316L SS head, 304 SS shell, sanitary, horizontal "U" tube heat exchanger. IPP # 230702 --26 GPM, Ionpure / US Filters continuous electro deionization system for removing dissolved solids from the water system. IPP # 230711--150 gpm at 30 ft./hd., 316L SS horizontal centrifugal pump, Manufactured by Fristam. IPP # 230712--150 gpm at 30 ft./hd., 316L SS horizontal centrifugal pump, Manufactured by Fristam. IPP # 230714--35 GPM, Sanitary, Reverse Osmosis system, manufactured by US Filter, Model 90/00014-501. IPP # 230715--20 GPM, 316L SS, Electro polished and passivated, Ultraviolet Light Water Treatment system, manufactured by Aquafine Model CSL, Part MP-2-SL. IPP # 230718--20 GPM , water booster and RO feed skid. Manufactured by US filters.

220 Bars per minute, soap finishing line. Includes the following equipment: One amalgamator, one cutter, one stamper, one Cartonnier, one bundler, one case packer, one palletizer, two metal detector, and two plodders.

7 Ton/hour Hydrochloric acid (HCl) recovery system. It can handle up to 24 m3/hr of liquid feed and separate out the organics, water, and HCl in aqueous form. Rated at 24 Cubic Meter/Hour @ 3% HCl in Phenol and produces 23% HCl. The system includes a main distillation column for HCl removal, four HCl absorbers, an HCl regeneration column, and an HCl water removal column.

In this design, the product feed enters the top of the acid removal column which operates at 133 degrees C bottoms temperature and 0.17 bar of pressure. The column overheads leaves at 60 degrees C and is partially condensed. The liquid from the condenser goes to an acid-organic separator where the organics float out the top and the aqueous HCl goes out the bottom. The vapors from the condenser proceed to four HCl vacuum absorbers.

The HCl streams from the acid-organic separator and the vacuum absorbers combine in an accumulator to feed the HCl regeneration column. This column operates at 130oC and 2.0 bar of pressure. The bottoms stream from this column feeds the water removal column which operates at 60oC and 0.17 bar of pressure. The aqueous HCl is concentrated to 23% in this particular operation, but this is adjustable.

8 metric ton per hour BPA Distillation System. This all stainless steel, evaporator system was designed to separate and purify up to 8 mt./hr. of Bisphenol-A (BPA) from a complex mixture including isomers, acetone, and water.

In this design, the product feed is preheated and fed to the BPA Evaporator which is 2.3 meters diameter by 3.8 meters tall. The evaporator has a demister pad on the overheads and operates at 230°C and 0.009 bar-absolute. The evaporator overheads go to a condenser rated for 1.0 MM kcal/hr. which condenses the majority of the BPA (8,000 kb/hr.). The un-condensed vapors continue on to two more condensers; the isomer condenser and the freeze condenser where BPA isomers and acetone are condensed.

The bottoms from the BPA Evaporator recirculate through a reboiler rated for 1.3 MM kcal/hr. A side-stream from the bottoms flow continues to the Luwa Evaporator. This evaporator is 1.2 meters diameter by 3.1 meters tall and operates at 200°C and 0.009 bar-absolute. The bottoms from the Luwa Evaporator are fed to the BPA tar handling section of the plant (no longer available). The overheads from the Luwa Evaporator feed the recovery column.

The BPA Recovery Column is 0.8 meters diameter by 4 meters tall and operates at 200°C and 0.009 bar-absolute. The column bottoms drain back to the Luwa Evaporator. The column overheads go through a small condenser where the remaining pure BPA is condensed. The non-condensables continue on to the freeze condenser (not included in system).

The system consists of a flash evaporator with reboiler (IPP # 221631 and 221552), a 64 Sq. Ft. Luwa evaporator (IPP # 221539), a recovery column (IPP# 221626), and multiple overhead condensers and misc. pumps,

16 metric ton/hour Phenol Recovery and Distillation System. Dual Distillation column system. See tab Process Notes for all the information.